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How to Plug a Leak in a Car's Catalytic Converter

How to Install a Catalytic Converter

A catalytic converter turns a car’s poisonous, chemical emission into a less harmful mix of elements. When a catalytic converter stops working properly a car will not pass smog, and may have problems such as decreased gas mileage or a lag in increased speed when pushing the gas pedal. Having a catalytic converter replaced by a mechanic can be costly; installing a
new catalytic converter at home may be a better option.

What You’ll Need



  • Wrench set

  • Socket set

  • Car jack

  • Jack stands

  • New catalytic converter

  • Replacement gaskets for catalytic converter



  1. Make sure your vehicle is cool and hasn’t been driven recently.

  2. Use a car jack to raise your car, then place jack stands under the car to hold it securely in the raised position. Never rely solely on a car jack to keep the car elevated while you work on it.

  3. Remove the oxygen sensor from the catalytic converter using a wrench. The oxygen sensor is on the passenger side of the catalytic converter.

  4. Loosen the front and rear bolts from the catalytic converter with a ratchet and socket. You may need to try several sockets to determine which one fits the bolts.

  5. Remove the loose nuts and bolts that are holding your catalytic converter in place.

  6. Slide the old catalytic converter out of place and take it completely off. Take the heat shield off of the old part by removing the bolts.

  7. Put the heat shield on your new catalytic converter and tighten the bolts until they are secure.

  8. Install the new gaskets on the front and rear of your new catalytic converter by pushing them in place.

  9. Mount the new catalytic converter by sliding it into place, assuring that the gaskets line up in their proper location.

  10. Start the front and rear bolts on the catalytic converter to secure it in place. Once they are tightened by hand, use a ratchet and socket to tighten them all firmly.

  11. Re-install the oxygen sensor on the new catalytic converter. Make sure the torque is to manufacturer’s specifications.

  12. Come out from under your vehicle and take the jack stands out, then lower and remove the jack.