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How Do They Do It: AC Manufacturers in India
They help millions of entrepreneurs to run their business seamlessly. They help millions of people want to go to work or school or college every day. And they, of course, make our lives certainly much more comfortable than it would be without their manufactured products. No, I am in no mood for any puzzles or riddles … I am just trying to highlight how they impact our daily lives. They are the air conditioning manufacturers in India! Ah… and now suddenly you would find each puzzle piece falling into its place to create a beautiful imagery of an AC and how we all have accepted the product as – much more than a luxury – as a necessity of our lives. Air conditioning units at our private disposal in our homes or the many different central air conditioning makers in India, they are all a boon for all of our living generation, for you are well aware of the harsh weather, the erratic temperature and the gloomy air which we have to breathe in. With their appropriate know how of the technology, the air conditioning manufacturers in Indiahave designed systems which are much more efficient than their previous avatars and thus, making them friendlier for the pocket of a common man. This is why there is an upturn in the demand for thecentral air conditioning makers in India. And so, the making of air conditioning unit is a process that is happening at a rapid pace, all over the country. Let us peek onto how a typical AC is manufactured: The external metal structures which encase all the insides of an AC are made from the zinc-coated, galvanised metal sheets and the immediate inner brackets for support are formed by cutting, drilling, shearing or bending steel. Next, the sheet metal is put in a punch machine which operates according to a CAD/CAM (Computer-aided Designing/ Modelling) program and punches holes in the structure according to the design defined on the computer. Once the structure is shaped, it is subsequently plunged into cleaning solution tanks, spray washed with pressurised cleaning solutions, etc. to remove any oil, dirt or grease from upon its surface before drying it in an oven and then applying a powder coating. The powder coating is a 10 minute interesting process in itself. All the encasement structures & brackets etc. are statically charged and put over conveyer belt that undergoes powder paint sprayers, before finally heading into an oven for baking the parts for permanent colour. Now, the most important parts of the AC, i.e. the condenser and the evaporator are made from copper coiled-shaped tubes&aluminium plates. The hairpin bents for the condenser are again achieved through computer-aided systems before the assembly of the parts begins. Assembly majorly includes joining the parts of the evaporator and condenser formed in the previous step to setup the heat transfer mechanism of the AC. Approaching towards the final steps, the pump, often outsourced, is fitted into the system and the entire amalgamation is then set&bolted inside the metal encasements, thus, marking the end of the process from where it all begins!